Processing method of cylindrical grinding for ceramic rods

I. Preface

Ceramic rods are often used in medical, electronic, chemical and other fields, and are highly favored for their excellent wear resistance, high-temperature resistance, corrosion resistance and other properties. In some application scenarios, it is necessary to perform cylindrical grinding on ceramic rods to enhance their precision and surface finish. This article will introduce a method applicable to the cylindrical grinding processing of ceramic rods. The outer circle of a ceramic rod usually needs to be ground, and its roundness can reach 0.005mm.

ceramic rod cylindrical grinding

Ii. Grinding Process Flow

1. Material preparation

First, the materials required for grinding need to be prepared: ceramic rods, grinding wheels, lubricating fluid, etc.

2. Equipment preparation

Before use, a thorough inspection and preparation of the grinding equipment are required, including the selection of grinding wheels and the inspection of lubrication equipment, etc.

3. Grinding wheel installation

Load the selected grinding wheel into the grinding machine and make adjustments and corrections as required to ensure the processing accuracy and stability of the grinding wheel.

4. Ceramic rod clamping

Clamp the ceramic rods in the grinding machine to ensure stability and accuracy during grinding.

5. Grinding processing

When starting grinding processing, attention should be paid to the control of parameters such as the rotational speed of the grinding wheel, the injection volume of lubricating fluid, grinding speed and Angle.

6. Inspection and Processing

After grinding is completed, inspection and processing are required to ensure that the surface finish, precision and dimensions of the ceramic rods meet the requirements.

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Iii. Advantages

This method is applicable to ceramic rods that require high-precision processing and has the following advantages:

1. Low cost: Compared with other grinding methods, this method has lower technical requirements and relatively lower equipment costs.

2. High efficiency: This method features a fast processing speed, which can enhance work efficiency and save time and costs.

3. High precision: This method features high processing accuracy and can meet the requirements of ceramic rods in high-precision application scenarios.

4. Strong applicability: This method is suitable for processing various types of ceramic rods and can meet the demands of different industries.

Ceramic rods are generally made from zirconia ceramics or alumina ceramics as raw materials. They are formed through isostatic pressing, hot pressing casting, dry pressing and other processes, and then sintered at high temperatures after wax or glue removal. They are widely used in aerospace, medical equipment, military machinery and other fields. Junjie has a large inventory of ceramic rods, with a diameter of 0.4mm and a length of over 400mm that can be formed! OUR Ceramics is equipped with advanced ceramic forming, sintering and processing equipment. We have rich processing experience and can perform operations such as turning, milling, planing, grinding, drilling, cutting and tapping, and achieve high precision. Dimensional accuracy: up to 0.001; Smoothness: Up to a foggy mirror surface!

Ceramic rod cylindrical grinding processing is a common ceramic processing technology and has been widely applied in many fields. This paper introduces a method applicable to the cylindrical grinding processing of ceramic rods, which has the advantages of low cost, high efficiency and high precision. Of course, in the actual application process, adjustments and improvements still need to be made according to specific circumstances to achieve the best processing effect.

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ceramic rod cylindrical grinding